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6 Commits

@ -40,8 +40,8 @@ void do_abzug(){
} }
if (read_Input(BTN_ABZUG_PLUS, RISING)) { if (read_Input(BTN_ABZUG_PLUS, RISING)) {
if(abzug_speed <= 900) if(abzug_speed <= 990)
abzug_speed += 100; abzug_speed += 10;
else else
abzug_speed = 1000; abzug_speed = 1000;
#if PLC_MQTT_ENABLED #if PLC_MQTT_ENABLED
@ -50,8 +50,8 @@ void do_abzug(){
} }
if (read_Input(BTN_ABZUG_MINUS, RISING)) { if (read_Input(BTN_ABZUG_MINUS, RISING)) {
if(abzug_speed >= 110) if(abzug_speed >= 20)
abzug_speed -= 100; abzug_speed -= 10;
else else
abzug_speed = 10; abzug_speed = 10;
#if PLC_MQTT_ENABLED #if PLC_MQTT_ENABLED
@ -60,8 +60,8 @@ void do_abzug(){
} }
if (read_Input(BTN_ABZUG_PLUS_FEIN, RISING)) { if (read_Input(BTN_ABZUG_PLUS_FEIN, RISING)) {
if(abzug_speed <= 990) if(abzug_speed <= 999)
abzug_speed += 10; abzug_speed += 1;
else else
abzug_speed = 1000; abzug_speed = 1000;
#if PLC_MQTT_ENABLED #if PLC_MQTT_ENABLED
@ -70,8 +70,8 @@ void do_abzug(){
} }
if (read_Input(BTN_ABZUG_MINUS_FEIN, RISING)) { if (read_Input(BTN_ABZUG_MINUS_FEIN, RISING)) {
if(abzug_speed >= 20) if(abzug_speed >= 11)
abzug_speed -= 10; abzug_speed -= 1;
else else
abzug_speed = 10; abzug_speed = 10;
#if PLC_MQTT_ENABLED #if PLC_MQTT_ENABLED

@ -152,6 +152,8 @@ void ioHelperEdgeDetector(void);
#define BTN_KRAFT_MINUS BitPinG2 #define BTN_KRAFT_MINUS BitPinG2
#define IN_TAENZER_HOME BitPinF0 #define IN_TAENZER_HOME BitPinF0
#define IN_SPULE_HOME BitPinF1 #define IN_SPULE_HOME BitPinF1
#define IN_BREMSE_STATE BitPinF2
#endif #endif

@ -29,10 +29,7 @@ void kraftsensor_init(){
} }
void do_kraftsensor(){ void do_kraftsensor(){
static int32_t last_read;
static int32_t old_value;
uint16_t m_data[4]; uint16_t m_data[4];
int32_t kraftsensor_read;
/* read 2 16bit values and merge to 32bit signed integer */ /* read 2 16bit values and merge to 32bit signed integer */
readReg(1,0,2); readReg(1,0,2);
@ -45,31 +42,12 @@ void do_kraftsensor(){
int32_t tmp = (uint32_t)m_data[1]<<16; int32_t tmp = (uint32_t)m_data[1]<<16;
tmp |= m_data[0]; tmp |= m_data[0];
//kraftsensor_value = tmp;
/* conversion magic to milliNewton */ /* conversion magic to milliNewton */
kraftsensor_value = (((tmp /* + 539363*/)*9.81)/177.380)+kraftsensor_zero_offset; kraftsensor_value = (((tmp /* + 539363*/)*9.81)/177.380)+kraftsensor_zero_offset;
//if(abs(kraftsensor_read - old_value) > 10000){
// if(abs(last_read - kraftsensor_read) > 10000){
// kraftsensor_value = old_value;
// //printf("delta: %ld\tvalue:%ld\n", kraftsensor_read - old_value, kraftsensor_read);
// //printf("spike\n");
// }
// else{
// kraftsensor_value = kraftsensor_read;
// //printf("jump\n");
// }
//}
//else{
// kraftsensor_value = kraftsensor_read;
//}
//last_read = kraftsensor_read;
//old_value = kraftsensor_value;
} }
} }
uint8_t wait_receive(uint8_t len, uint16_t dest[], uint8_t timeout){ int8_t wait_receive(uint8_t len, uint16_t dest[], uint8_t timeout){
uint8_t breaker = timeout; uint8_t breaker = timeout;
while(!receiveOkay && breaker) { //wait for client response, time out after 1s while(!receiveOkay && breaker) { //wait for client response, time out after 1s
@ -94,6 +72,23 @@ uint8_t wait_receive(uint8_t len, uint16_t dest[], uint8_t timeout){
return 0; return 0;
} }
int8_t wait_write(uint8_t timeout){
uint8_t breaker = timeout;
while(!receiveOkay && breaker) { //wait for client response, time out after 1s
breaker--;
_delay_ms(1);
if(breaker==0)
return -1;
}
if(receiveOkay) { //if this fails, there was either no response or a crc error
if(rxbuffer[1]&0x80) { //client responded with an error code
return rxbuffer[1]&0x80;
}
}
return 0;
}
void readReg(uint8_t slaveid, uint16_t address, uint8_t amount) { void readReg(uint8_t slaveid, uint16_t address, uint8_t amount) {
_delay_ms(2); _delay_ms(2);
rxbuffer[0]=slaveid; rxbuffer[0]=slaveid;

@ -13,7 +13,7 @@ extern int32_t kraftsensor_zero_offset;
void timer2_init(); void timer2_init();
void kraftsensor_init(); void kraftsensor_init();
void do_kraftsensor(void); void do_kraftsensor(void);
uint8_t wait_receive(uint8_t len, uint16_t dest[], uint8_t timeout); int8_t wait_receive(uint8_t len, uint16_t dest[], uint8_t timeout);
void readReg(uint8_t slaveid, uint16_t address, uint8_t amount); void readReg(uint8_t slaveid, uint16_t address, uint8_t amount);
void writeReg(uint8_t slaveid, uint16_t address, uint16_t value); void writeReg(uint8_t slaveid, uint16_t address, uint16_t value);

@ -2,6 +2,7 @@
#include <avr/interrupt.h> #include <avr/interrupt.h>
#include <avr/wdt.h> #include <avr/wdt.h>
#include <stdint.h> #include <stdint.h>
#include <stdio.h>
#include <string.h> #include <string.h>
#include <stdlib.h> #include <stdlib.h>
@ -89,6 +90,12 @@ void send_values(void){
itoa((250*60)/ICR5, msg, 10); itoa((250*60)/ICR5, msg, 10);
mqtt_pub(&mqtt_client, "/Filamentanlage/05_Abzug/state/spule/speed", msg, strlen(msg)); mqtt_pub(&mqtt_client, "/Filamentanlage/05_Abzug/state/spule/speed", msg, strlen(msg));
sprintf(msg, "%d", windings);
mqtt_pub(&mqtt_client, "/Filamentanlage/05_Abzug/state/spule/windings", msg, strlen(msg));
sprintf(msg, "%ld", spule_trans_pos);
mqtt_pub(&mqtt_client, "/Filamentanlage/05_Abzug/state/spule/trans_pos", msg, strlen(msg));
} }
// send settings wich only change on buttion press // send settings wich only change on buttion press
@ -96,8 +103,6 @@ void send_settings(void){
//TODO only send on change or improve performance otherwise //TODO only send on change or improve performance otherwise
char msg[10]; char msg[10];
//PORTH &= ~(1<<5);
//PORTH |= (1<<5);
/* Abzug */ /* Abzug */
sprintf(msg, "%d", abzug_speed); sprintf(msg, "%d", abzug_speed);
mqtt_pub(&mqtt_client, "/Filamentanlage/05_Abzug/state/abzug/speed", msg, strlen(msg)); mqtt_pub(&mqtt_client, "/Filamentanlage/05_Abzug/state/abzug/speed", msg, strlen(msg));
@ -196,7 +201,7 @@ int main()
set_Output(LED_FEHLER, OFF); set_Output(LED_FEHLER, OFF);
set_Output(BitPH5, ON); set_Output(BitPH5, ON); //DEBUG
#if PLC_MQTT_ENABLED #if PLC_MQTT_ENABLED
send_settings(); send_settings();
@ -220,7 +225,7 @@ int main()
} }
if(millis() - timer_modbus_poll > 20){ if(millis() - timer_modbus_poll > 20){
do_kraftsensor(); do_kraftsensor(); // 8ms !!!
timer_modbus_poll += 20; timer_modbus_poll += 20;
} }
@ -228,7 +233,7 @@ int main()
// send misc info // send misc info
if(millis() - timer_send_info > 200){ if(millis() - timer_send_info > 200){
timer_send_info += 200; timer_send_info += 200;
send_values(); send_values(); // 10ms
//send_info(); // 27ms every 200ms //send_info(); // 27ms every 200ms
} }
#endif #endif

@ -25,7 +25,7 @@ typedef struct {
} PID_vars; } PID_vars;
#define PID_VARS_INIT(x) PID_vars x = {.Kp=1.7,.Ki=0.00,.Kd=0.00,.output_max=25000.0, \ #define PID_VARS_INIT(x) PID_vars x = {.Kp=1.3,.Ki=0.00,.Kd=0.00,.output_max=25000.0, \
.output_min=-25000.0,._integral_sum=0.0,._prev_err=0.0,._dt=1.0} .output_min=-25000.0,._integral_sum=0.0,._prev_err=0.0,._dt=1.0}
/* Function Prototypes */ /* Function Prototypes */

@ -10,6 +10,8 @@
volatile uint16_t windings = 0; volatile uint16_t windings = 0;
volatile uint16_t windings_wakeup = 0; volatile uint16_t windings_wakeup = 0;
volatile uint8_t trans_state = 0;
int32_t spule_trans_pos = 0; int32_t spule_trans_pos = 0;
uint8_t spule_trans_homed = 0; uint8_t spule_trans_homed = 0;
@ -80,7 +82,7 @@ void do_spule(){
} }
// manual forwarding if button is held // manual forwarding if button is held
else if(!get_abzug_state()){ else if(!get_abzug_state() || (get_abzug_state() && read_Input(IN_BREMSE_STATE, LEVEL)) ){
if(read_Input(BTN_WICKELN_EIN, LEVEL)){ if(read_Input(BTN_WICKELN_EIN, LEVEL)){
set_spooling_speed(300); set_spooling_speed(300);
spule_onoff(1); spule_onoff(1);
@ -118,11 +120,13 @@ void do_spule(){
ICR5 = ctrl_speed; ICR5 = ctrl_speed;
OCR5C = ICR5/2; OCR5C = ICR5/2;
if(trans_state != 4)
ICR1 = ICR5/TRANS_ROT_FACTOR; ICR1 = ICR5/TRANS_ROT_FACTOR;
else
ICR1 = 0.5*(ICR5/TRANS_ROT_FACTOR);
OCR1A = ICR1/2; OCR1A = ICR1/2;
if (read_Input(BTN_WICKELN_EIN, RISING)) { if (read_Input(BTN_WICKELN_EIN, RISING) && !read_Input(IN_BREMSE_STATE, LEVEL)) {
spule_onoff(1); spule_onoff(1);
} }
if (read_Input(BTN_WICKELN_AUS, RISING)) { if (read_Input(BTN_WICKELN_AUS, RISING)) {
@ -136,6 +140,17 @@ void do_spule(){
windings = 0; windings = 0;
windings_wakeup = 0; windings_wakeup = 0;
} }
if (read_Input(IN_BREMSE_STATE, FALLING)) {
printf("draußen\n");
spule_onoff(1);
}
if (read_Input(IN_BREMSE_STATE, RISING)) {
printf("drinne\n");
spule_onoff(0);
}
//PORTH |= (1<<5); //PORTH |= (1<<5);
} }
@ -160,7 +175,8 @@ ISR(TIMER5_OVF_vect) {
windings++; windings++;
steps=0; steps=0;
printf("windungen: %d\t", windings); printf("windungen: %d\t", windings);
printf("trans pos: %ld\n", taenzer_state.pos); printf("trans pos: %ld\n", spule_trans_pos);
printf("speed %d\n", ICR1);
} }
if(windings == windings_wakeup){ if(windings == windings_wakeup){
@ -170,23 +186,30 @@ ISR(TIMER5_OVF_vect) {
uint8_t windings_on_layer = windings % 25; uint8_t windings_on_layer = windings % 25;
if(windings_on_layer == 0 && steps == 0){ if(windings_on_layer == 0 && steps == 0){
trans_state = 1;
ICR1 = ICR5/TRANS_ROT_FACTOR; ICR1 = ICR5/TRANS_ROT_FACTOR;
OCR1A = ICR1/2; OCR1A = ICR1/2;
set_Output(MOTOR_TRANS_DIR, TOGGLE); set_Output(MOTOR_TRANS_DIR, TOGGLE);
printf("toggle at pos: %ld\n", spule_trans_pos); printf("toggle at pos: %ld\n", spule_trans_pos);
printf("speed %d\n", ICR1);
} }
if(windings_on_layer == 1 && steps == 0){ if(windings_on_layer == 1 && steps == 0){
trans_state = 2;
printf("nachlauf aufbauen\n"); printf("nachlauf aufbauen\n");
TCCR1B &= ~(_BV(CS11)); TCCR1B &= ~(_BV(CS11));
} }
if(windings_on_layer == 3 && steps == 0){ if(windings_on_layer == 3 && steps == 0){
trans_state = 3;
TCCR1B |= _BV(CS11); TCCR1B |= _BV(CS11);
printf("done\n"); printf("done\n");
printf("speed %d\n", ICR1);
} }
if(windings_on_layer == 21 && steps == 0){ if(windings_on_layer == 21 && steps == 0){
trans_state = 4;
ICR1 = 0.5*(ICR5/TRANS_ROT_FACTOR); ICR1 = 0.5*(ICR5/TRANS_ROT_FACTOR);
OCR1A = ICR1/2; OCR1A = ICR1/2;
printf("nachlauf abbauen\n"); printf("nachlauf abbauen\n");
printf("speed %d\n", ICR1);
} }
//;PORTH |= (1<<5); //;PORTH |= (1<<5);
} }

@ -1,8 +1,13 @@
#ifndef _SPULE_H_ #ifndef _SPULE_H_
#define _SPULE_H_ #define _SPULE_H_
#include <stdint.h>
void timer1_init(void); void timer1_init(void);
void timer5_init(void); void timer5_init(void);
void do_spule(void); void do_spule(void);
extern volatile uint16_t windings;
extern int32_t spule_trans_pos;
#endif #endif